Interconics Contract Electronics ERP Video Case Study

See how Interconics, a contract electronics manufacturer within the Techpoint Group, uses WinMan ERP to control customer bills of materials that change constantly, prove AS9100 traceability from finished board back to supplier, and report at group level.

 

In this video, Chief Operations Officer Gary Wearing explains why the Techpoint Group standardised on WinMan after acquiring Interconics, and how revision control, full MRP, aerospace traceability and planned API-led procurement now support the way the factory is run.

Key results from the Interconics video case study

  • Keeps a core part number while recording multiple revisions against it, so customer designs that change constantly do not fragment into new parts. Interconics' COO
    calls this a "particularly nice function" of WinMan.

  • Provides traceability across bills of materials containing hundreds of thousands of parts, covering where each part was bought and what it was used on, which is information Interconics regularly has to supply back to its customers.

  • Supports AS9100 aerospace accreditation by tracking a component from initial
    purchase through to the finished board and back to the supplier
    .

  • Uses full MRP capability to see full demand, run scheduled orders and forecast orders, and stay in full control of stock and future commitments at any time.

  • Rolls out irrespective of business size, supporting a team of five as readily as a team of 100, which makes it the platform for future acquisitions.

  • Delivered consolidated reporting, consolidated accounts and shared databases across the group, so centrally based functions run on a centralised model even though the business systems stay decentralised.

  • Implemented very quickly by reusing an existing group model for chart of accounts, products and bills of materials, leaving the team free to tweak only what was genuinely different locally.

Contract electronics ERP and AS9100 traceability FAQs

What should a contract electronics manufacturer look for in an ERP system?
A contract electronics manufacturer builds to customer-owned designs that change constantly, so revision control, component-level traceability and accurate MRP matter more than standard order processing. Interconics deals in ever-changing bills of materials from its customers, containing hundreds of thousands of parts, and uses WinMan to record where each part was bought and what it was used on, because that information is often supplied back to the customer.
How does an ERP system manage multiple revisions of a bill of materials?
Revision control keeps one core part number and records each revision against it, so the history stays intact instead of creating a new part every time a customer changes a design. Interconics' Chief Operations Officer describes this as a particularly nice function of WinMan, because the company's bills of materials change constantly and still have to carry full traceability.
How does ERP support AS9100 traceability in electronics manufacturing?
AS9100 requires a manufacturer to show the full history of a component, so the ERP system has to link purchase, production and despatch records to the same part. Interconics uses WinMan to track a component from initial purchase right through the system, from a finished board back to the supplier, and provides that traceability to its customers.
Can one ERP system run across a group of manufacturing companies of different sizes?
One ERP platform can be deployed across a group so accounts, reporting and databases consolidate centrally while each site keeps its own local processes. The Techpoint Group standardised on WinMan after acquiring Interconics and gained consolidated reporting, consolidated accounts and shared databases, and Interconics' COO notes that the same product supports a small five-man team as readily as a 100-person team, which is what makes it the platform for future acquisitions.


Read the transcript from the Interconics video case study,
covering bill of materials revision control, group standardisation, MRP and stock commitments, AS9100 aerospace traceability, MES integration and API-led procurement with WinMan ERP

View full video transcript

00:00:06 - 00:00:33 "As a contract electronics manufacturer, we deal in ever-changing bills of materials from customers. WinMan has a particularly nice function of maintaining a core part number but then allowing you to record multiple revisions of that part number. In addition to that, those bills of materials have hundreds of thousands of parts that you need to have traceability on: where did you buy it, what have you used it on? Quite often we need to provide that information to our customers."

00:00:40 - 00:01:09 "We're a group of companies supplying products to the electronics industry, specifically to original equipment manufacturers. When the business acquired Interconics, we had a decision to make about which business system we wanted to use. The Techpoint Group already uses WinMan within one of its businesses, and so we looked at the benefits from standardising on a single platform and where that would advance both the business we're using it for, but also from a group level."

00:01:10 - 00:01:34 "Particularly, we looked at things like the ease of implementation, consolidation of reporting, consolidation of accounts, and sharing of databases across the businesses. Especially where we had functions that were centrally based, it would allow them to operate on a centralised model even though the business systems were decentralised."

00:01:35 - 00:01:59 "We already had a model set up for how we wanted to define chart of accounts, products, and bills of materials, so we were able to implement that very quickly. What that also allowed us to do is focus on the bits that were different here and how we needed to tweak the system to accommodate local requirements while still supporting group reporting."

00:02:00 - 00:02:28 "We're always looking to how we can improve the business. WinMan is quite critical to that because it gives us the data of how we're performing and which areas to focus on for the elimination of waste. The system has full MRP capability, so we can see full demand, run scheduled orders, and run forecast orders. At any time, we're in full control of stock and our future commitments."

00:02:29 - 00:02:51 "Traceability is a big thing for our AS9100 aerospace accreditation. WinMan's ability to track a component from initial purchase right through the system, from a finished board right back to the supplier, allows us to provide that traceability to our customers."

00:02:52 - 00:03:15 "We use an MES system to track what's going on on the machines and what times they're taking. Our next stage is to combine our MES data with our WinMan system so we can see what's going on on the shop floor, allowing us to make daily, if not hourly, decisions on how we run the factory."

00:03:16 - 00:03:54 "WinMan supports lean operation by automating manual processes like creating shipments and invoices. The next stage is looking at the procurement side. We're going to utilise WinMan's API capabilities to link through to a specialised electronic component sourcing product. We can generate the purchase orders and controls we need within WinMan without manual key entry."

00:03:55 - 00:04:30 "As Chief Operations Officer, I've got to look at how we scale as we take on new acquisitions. The real benefit with WinMan is that it's a product I can roll out irrespective of the size of the business. It has the functionality to support a small five-man team as much as a 100-person team. Having WinMan as our central ERP means I can access information and make judgements very quickly.

 If your contract electronics business is tracking constantly changing customer bills of materials and proving AS9100 traceability by hand, book a WinMan demo to see how revision control, MRP and component traceability work in one system, the way they do for Interconics. 

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