Access Covers Fabrication ERP Video Case Study 

See how Access Covers, a manufacturer of steel access covers, manhole covers and auxiliary drainage products, uses WinMan ERP to replace Sage and Sage Manufacturing and run drawings, bills of materials, quotes, sales orders and accounts on one connected system.

 

In this video, the managing director and finance manager explain how Access Covers moved off Sage by implementing WinMan in bite-sized chunks, and why the company's ISO examiner was astonished by the traceability of every single part moving through the business.

Key results from the Access Covers video case study

  • Replaced Sage and Sage Manufacturing, where the manufacturing and accounts sides of the software did not communicate well with each other.
  • Estimates the business would be around two years behind where it is now without WinMan.
  • Builds 10 to 15 tailored favourite reports so each person sees exactly the information they need for their own KPIs.
  • The company's ISO examiner was astonished by the clarity, vision and traceability of every single part that goes through the business.
  • Uses WinMan for drawing attachments, bills of materials, quotes, sales orders and accounts, giving the managing director complete visibility at the touch of a button.
  • Implemented in bite-sized chunks, which the management team names as one of the strongest parts of WinMan.
  • Cut personal admin enough to give the team time to develop customer relationships and new products.
  • A finance manager who did not want to leave Sage found WinMan so seamless and intuitive that she would not want to be without it.
  • Set up for shop floor data capture and configuration tools as the next stage, with no further investment needed in the product itself.

Fabrication ERP FAQs

What does ERP software do for a steel fabrication and drainage products manufacturer?
 ERP software for a fabrication business holds drawings, bills of materials, quotes, sales orders, production and accounts in one connected system, so office and shop floor teams work from the same information. Access Covers designs and fabricates steel access covers, manhole covers and auxiliary drainage products, and uses WinMan across all of those areas. Its managing director describes the system as integral to everything the business does, and says it gives him complete visibility of what is going on at the touch of a button. 
Can an ERP system replace Sage and Sage Manufacturing?
 Yes. A full ERP system replaces separate accounting and manufacturing products with one database, which removes the gap where the two do not talk to each other. Access Covers ran Sage and Sage Manufacturing for the first few years and struggled because the two areas did not communicate very well. Its finance manager had sleepless nights about leaving Sage, but found WinMan so seamless and intuitive once it was implemented that she would not want to be without it. 
How does ERP reduce administration in a small manufacturing business?
 ERP reduces administration by capturing information once and making it visible to everyone who needs it, rather than the same details being re-entered or chased between systems. At Access Covers the time savings across each of the different areas were described as huge, and taking away personal admin gave people the time to develop relationships with customers and develop product. The managing director estimates the business would be around two years behind its current position without WinMan. 
Do you need to be a large manufacturer to benefit from an ERP system?
 No. Smaller manufacturers often see the biggest change from ERP, because a business running separate systems is usually already paying for the gap in administration time rather than in software. Access Covers had a team of 25 when the video was filmed, split roughly half and half between fabrication and cutting and office staff, and its managing director describes WinMan as integral to everything the business does. He estimates the business would be around two years behind where it is now without it. 


Read the transcript from the Access Covers video case study
, covering the move from Sage and Sage Manufacturing, bills of materials, tailored KPI reporting, bite-sized implementation and ISO traceability with WinMan ERP.

View full video transcript

00:00:06 - 00:00:43 "I really didn't want to move from Sage; that was all I knew. So I had a lot of sleepless nights before the system was implemented. I was in tears sometimes thinking 'I just can't do it.' But once WinMan was in and implemented, it was just so seamless. It was so intuitive. The system is just brilliant. There's obviously a lot of development work that goes into it, but as a user, it is so intuitive and so easy. Now I really wouldn't want to be without it."

00:00:44 - 00:01:16 "Access Covers is a manufacturer of manhole covers and associated drainage products. We've got 25 people in the team now, pretty much split half-and-half across physical fabrication/cutting and the office staff. We started the business nearly seven years ago. When we started, we used Sage and Sage Manufacturing, which we struggled with because the two areas didn't really communicate very well."

00:01:17 - 00:01:44 "WinMan arrived in the business about four years ago, and the step change for not just the business but the people within the business was enormous. Everybody was, excuse the term, singing off the same hymn sheet all of a sudden. Everything was very visible, and it was as if it joined all the dots up."

00:01:45 - 00:02:34 "WinMan is used by 12 users, but everybody within the business is subject to it. It is integral to everything we do, from drawing attachments and the bill of materials to sales orders, quotes, and accounts. It gives complete visibility for me as an MD to see what's going on in my business at the touch of a button. One of the massive strengths is the clarity and vision of reports. They can be tailored to your specific job role or specific business. You end up with 10 or 15 'favourite' reports that give individuals exactly the information they need for their KPIs."

00:02:35 - 00:03:02 "I would say one of the strongest parts of WinMan is the ability for us as a management team to do the implementation in bite-sized chunks. We did it in small stages. What we're going to do now that we've got a good foundation is move on to shop floor data capture and configuration tools to take the business even further forward."

00:03:03 - 00:03:36 "WinMan has actually helped us drive that sort of 'kaizen' mentality. We have a very young team here, and they're always looking for a better way of doing something. There are continual questions from the team: 'Can we do this?' or 'Can we get it to do this?'. I've got to say the support that I've had personally through WinMan when we've thrown something at them has been really, really positive."

00:03:37 - 00:04:19 "Our ISO examiner/inspector who comes out has a vision of WinMan and is astonished by the clarity, vision, and traceability of every single part that goes through the business. We are very streamlined because of WinMan. We weren't always that way, and we have found that the time savings we have made in each of the different areas have been huge. It gave us the ability to grow because it took away the need for people to do so much personal admin."

00:04:20 - 00:04:58 "It gave them the time to develop relationships with customers and to develop product. Without WinMan, we would probably be two years behind where we are right now. It is now set up to take us to the next level without any further investment in the product itself. We have a clear vision of where we would like to go as a business. It's important to have an ERP system that will help you along the way, that is reliable, cost-effective, and most importantly, has good support. We have that."

 If your fabrication business is running separate accounts and manufacturing systems that do not talk to each other, book a WinMan demo to see how bills of materials, quotes, sales orders and accounts work in one ERP system, and how it can be introduced in phases.

manufacturing

Traceability in manufacturing

Manufacturing

There are many reasons that it may become necessary for manufacturers to trace the...

Read more...

Resource icon

Explore ERP for fabrication operations

Topic

Precision and accuracy are fundamental to the fabrications industry...

Read more...

manufacturing

Combine manufacturing and accounting

Manufacturing

Enterprise resource planning (ERP) is at the very heart of how you manage your core...

Read more...

Resource icon

Watch WinMan make impact for live users

Topic

Explore a collection of live-site case studies, service offering and webinars to...

Read more...

Get in touch

Call today:

844 532 6377

Mon - Fri 8.30AM - 5.00PM


or submit an enquiry: