Clayton Engineering Video Case Study

See how Clayton Engineering uses WinMan ERP to improve visibility and control across complex manufacturing projects, including project costs, subcontracting, spares and business processes.


In this video, Clayton Engineering explains how WinMan ERP helps the team manage complex engineering projects with clearer visibility, tighter cost control and better oversight of subcontracting and spares.

Key results from the Clayton Engineering video case study

  • Manages manufacturing builds with over 7,500 part lines.
  • Replaced disconnected spreadsheets with one connected view of finance, inventory, supply chain, manufacturing and engineering.
  • Supports RNLI equipment, refits and repairs where speed and accurate stock visibility are critical.
  • Reduced overdue orders by improving visibility of materials and planning buffers.
  • Shortlisted 14 suppliers before choosing WinMan.
  • Uses shorter manufacturing orders on large 6 to 12 month projects to track shop-floor progress and costs more clearly.
  • Uses manufacturing orders for structured BOM work and the Jobs Module for repairs and unpredictable project work.
  • Tracks subcontract routings for metal treatment and machining so purchase orders can be raised in advance.
  • Moved finance from filing cabinets to a fully paperless process.
  • Completes month-end cycles weeks earlier than before.

Project ERP for engineering manufacturers FAQs

How does WinMan ERP help engineering manufacturers manage complex projects?
WinMan ERP helps engineering manufacturers manage complex projects by connecting project activity, costs, purchasing, subcontracting, spares and business processes in one system.
How can manufacturers improve visibility of project costs?
Manufacturers can improve project cost visibility by using ERP to track costs, materials, labour, purchasing and subcontracting activity against each project as work progresses.
How does ERP support subcontracting in engineering projects?
ERP supports subcontracting by helping manufacturers manage supplier activity, purchasing, project records and cost information, so outsourced work remains visible and controlled.
Why is ERP useful for manufacturers handling spares and project-based work?
ERP is useful for manufacturers handling spares and project-based work because it gives teams better control over stock, costs, customer requirements and project progress in one connected system.

 

Read the transcript from the Clayton Engineering video case study, covering project visibility, cost control, subcontracting, spares, complex manufacturing projects and business process management with WinMan ERP.

View full video transcript

00:00:05 - 00:00:22 "Controlling 7,500 part lines on a manufacturing build is extremely challenging without having an ERP system. Now with WinMan, we're able to see everything that we need to do in a short space of time."

00:00:23 - 00:00:51 "We manufacture new equipment for the RNLI, we also refit in-service equipment, and we make repairs. We have supplementary services like design engineering and logistic support. We procure a lot of material and manufacture in-house. We have a complete turnkey solution from raw material coming in to a fully assembled machine coming out the other end."

00:00:52 - 00:01:19 "In the old system, it was very manual; the business was built on spreadsheets that didn't link together. It was very difficult to get cross-functional information. WinMan's really brought together all of that information so we've got a one-stop-shop. We can see at any point in time where we are progressing financially, with inventory, supply chain, manufacturing, or engineering."

00:01:20 - 00:01:51 "We're now able to check and make sure parts are coming in early enough; all materials come in with a planning buffer. We've seen a big reduction in overdue orders. For the RNLI, it's imperative that we get machines back in service as quick as possible. We need accurate stock levels, and WinMan helps us do that by having that live inventory information."

00:01:52 - 00:02:28 "We shortlisted 14 suppliers and WinMan scored very highly on all our requirements. The implementation manager was very useful with technical challenges. The solution was ready 'out of the box,' and the time taken from go-live to realizing improvements was really quick."

00:02:29 - 00:03:00 "We needed greater control on the level of manufacturing work. We have big jobs that take 6 to 12 months with lots of parts. We're now able to close manufacturing orders for much shorter bodies of work, meaning we can truly see progress on the shop floor and monitor costs through that process."

00:03:01 - 00:03:39 "We use the manufacturing orders system for standard work with Bill of Material structures. We use the job modules for projects and repairs where we don't know what materials we're going to use—it acts as a bucket to collect labor and materials. The jobs module also has a customized dashboard telling us costs used so far versus expected invoice amounts."

00:03:40 - 00:04:17 "A lot of parts have subcontract routings for metal treatment or machining. WinMan identifies which supplier they're going to and when, so we can raise purchase orders in advance. It supports the supply chain by suggesting what parts to order, ensuring the production team has the full paperwork on the shop floor."

00:04:18 - 00:04:35 "By the finance department, WinMan has substantially changed the way they work. Previously everything was on paper with filing cabinets full; it is now entirely paperless. The end-of-month cycle is done probably weeks earlier than it used to be."

00:04:36 - 00:05:28 "In phase one, we looked at core functionality like finance and stock. In phase two, we're looking at WinMan Go handheld devices to fully integrate the shop floor and time/attendance software to eradicate timesheets. In phase three, we'll look at micro-connections and 'blue sky' requirements to push the business forward."

If your manufacturing business needs better control over complex projects, costs, subcontracting or spares, book a WinMan demo to see how these workflows can be managed in one ERP system.

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